Tuesday, December 11, 2007

Marking Machines



Marking Machine
JanTech machines are economical solutions for marking manufactured parts with ink imprints. Durable electric motor operated Model 105 systems are used to imprint all kinds of surfaces, flat, curved, or irregular

Laser marking machine
Enapros offers a desktop diode-pumped laser marking machine, manufactured by CAB Produkttechnik, Germany. The DPLMagic marker uses the most modern technology in laser marking. The extremely high-quality beam and pin-point performance ensure marking onto the most diverse of materials. The best part of the DPLMagic marker lies in the fact that it is air cooled, ie, no use of water chillers or air chillers as in conventional laser marking machines where the source of laser is a lamp. Another feature is the weight, which is just 18 kg and one can install the marker on the office table and it consumes just 250 W of power. The high-speed scanning head, FireSCAN, delivers fast and precise marking and guarantees high positioning accuracy of the laser beam. The machine is available in three different models depending upon the marking area, ie, 70 x 70mm, 110 x 110mm and 180 x 180mm. The DPLMagic marker can mark on metals, most of the plastics, on PCBs, etc. All one has to do is just attach a computer and start using the marker to mark logos, bar codes, part numbers and many other details as per requirement. The marker comes with a user-friendly MagicMark software and it can support all the graphic formats.

Marking System, Microdot
Orbital Systems offers a portable microdot marking system. It is a standalone, handy, autonomous, PC free advanced software with a large marking area. Advanced technologies and innovative solutions have made it possible to produce a compact controller with keyboard and display, weighing just 1 kg. This compact group can be fitted directly on the marking head and is equipped with a pistol grip handle for obtaining the lightest and handiest marking system. The total weight of the system is only 2.9 kg. The marking area is 110 x 30 mm. Logos and text can be marked on several lines. It gives high definition, permanent marking on a variety of differing hardness of materials such as metal, plastic, glass and uneven surfaces.

Metal marking machines
This process replaces old punching process. The punching process may develop cracks due to molecular disturbances. There is not any metal deformation or stress development in electrochemical marking process. To etch part number, specifications, identification mark, production date, batch number and inspection details and for monograms on metallic parts of any shape, these Markwell machines are of immense use.

printing machine

Pad printing machine
The structure of the pad printing machine from Kasthuri Machine Builders, Coimbatore is made of strong aluminium casting and all the moving parts are preciously ground mounted on self lubricating bearings to enhance durability and minimise friction. The length of the vertical stroke of pad in its two extreme position could be regulated to accommodate differences in level. The speed of each movement is adjustable up and down to cliché, back and forth to print and up and down to object. Technical specifications: Cliché size: 220x100x10mm. Printing area: 100mm. Max.printing length: 220 mm. Printing capacity: 1500 P/hr. Load on pad: 750 N at 6 bar. Drive: Pneumatic. Speed Setting: Flow control regulators provided for changing the speed. Power supply: 230 V, 50 Hz. Power consumption: 20W. Control system: Microprocessor based. Control Voltage: 24 V DC. Pad stroke: 150 mm (Horizontal), 80 mm (vertical) Key attributes: -Electro-pneumatic devices controlled by microprocessor card activate operating functions of the machine -Programmed to reproduce the most varied printing cycles and carry out specific functions to suit customer requirements. Features: The structures of the machine is made of strong aluminium casting and all the moving parts are precisely ground and mounted on self lubricating bearing thus minimizing friction and enhancing durability.

Label Printing System
The Cimjet 300 is a high speed compact label printer (thermal transfer) and applicator. Depending on label size, an application speed of up to 120 labels per minute can be achieved. After printing, the label automatically dispenses onto the applicator pad where it is retained by vacuum pressure. As the product approaches, the applicator lamp extends and gently places the label onto the product. It can also be blown via air jet onto the passing product. Labelling onto adjacent sides of the product is also possible. It is equipped with a highly efficient ribbon saver, which uses ribbon only for the sections of the label that require printing. An intelligent, bi-directional ribbon drive is responsible for a minimum use of ribbon (3 mm separation)

Offset Printing Machine
Light Graphics manufactures single colour sheet-fed offset printing machine. The emphasis is on simplicity of operation that results in an easily serviceable design. The unique stream feeding system is employed to ensure safe and accurate feeding. The 20-roller inking unit distributes ink evenly for the most demanding printing works. Oscillating and rider rollers are copper coated. Motorised dampening is used to get fresh water in duct round the clock. The double sheet detector trips the machine in case more than one sheet is fed at a time. The lubrication system supplies sufficient amount of oil automatically in frequent intervals as specified in the timer to all functional points during the press operation

Packing Machine And Packaging Machines


Blister Packaging 

Micron International manufactures blister packaging machines with the following features: high speed (up to 25 cycle/min); no edge trim waste; unique two stage sealing; and inexpensive tooling. These are suitable for pharmaceutical and toilet preparations; tools; hardware sundries; photographic equipment; munitions and batteries, stationery products, auto spares and accessories and numerous DIY products. The system automatically feeds the foil material from reel stock, forms and separates the blister, transfers it to sealing jigs, place backing card (or foil) on the blister, heat seals the package and finally transfers the complete pack to end of line. The product may lend itself to automation. Optionally, conveyorised sealer can be supplied as a standalone, high speed fully automated system.

Heat Shrink Packing Machine

Advance Packaging manufactures a range of packing and sealing machines. Heat shrink packing machines find application in packing of stationery, sweets, gift packets, confectionery, welding rods, bottles, cosmetics, etc. Features: compact in size; rugged heavy duty machine; sturdy steel base; roller conveyor with optional variable speed; accurately controlled tunnel temperature; neat, clean and wrinkle-less wrapping; takes the shape of the product with complete transparency; enhances sales appeal; cuts down packing cost; and prevents pilferage.


High Speed Packaging System

Impetus Incorporated offers high-speed packaging system with integrated net weight control from Optima Filling & Packaging Machines GmbH, Germany. Optima specializes in Tailor made solutions for accurate portioning, filling precise weighing and efficient packaging systems for dry products like pharmaceutical and cosmetic products, food and luxury food products, detergents and cleaning agents, seeds and grains, pesticides & fertilizers and animal feed into the packaging containers eg. glass, plastic, paper and metal. Optima is also well known for multi bag machines for collecting and filling of form-fill and seal bags into economical multi packages. The special features are: Optima"s auger dosers are machined out of single piece steel; quick product change; quick auger change; quick wet and dry cleaning; highest filling and portioning accuracy by servo techniques; dust free filling due to integrated funnel exhaustion; even badly flowing, spray dried product can be filled at a high accuracy; possibility of gas flushing; danger of breaking jars reduced to a minimum by use of cam-controlled carrier; exact and constant mean value registration and control through net weight control system;100% Tare-Gross check weighing of every single empty and filled jar due to high-speed check weighers with load cells; Optima"s touch screen panel with the possibility of product parameter storage via digital data input makes faster product and size changing; maximum reliability and long term availability of parts and service and quality as per GMP/FDA approval level.


Packing Machine

Interpack Machines Pvt Ltd manufactures packing machines for producing centre sealed pillow pouches. These vertical form fill seal type machines have rubberised draw-off belt mechanism for film transportation. The microprocessor based controller controls the operations of the machine. The static eliminator removes static charge on the packing film. These machines can handle a variety of heat sealable packing materials such as PET/Poly, Foil/Poly, BOPP/Poly and LDPE, depending on the sealing system. Pneumatically operated centre and cross sealing mechanisms; print mark scanner for running panel printed films and date coder for on-line printing of date and batch number are the other important features of the machine. Volumetric cup filler, volumetric Auger filler, electronic weigh filler and Visco filler are the various dosing options available. These machines are available in the following three models: * BD-140: Maximum 140mm pouch width; capacity up to 60 packs/min * BD-250: Maximum 250mm pouch width; capacity up to 40 packs/min * BD-320: Maximum 320mm pouch width; capacity up to 30 packs/min


Solids Packaging Machines

Cannon Engineering Industries manufactures packaging equipment and material handling systems. The company has been successfully commissioning automatic systems and semi automatic systems using the form, fill and seal technology for packing free flow liquids, viscous materials powders, granules, etc, from 5 gm/ml to 50 kg pouches. Packaging machines for solids are fully automatic, compact, robust and easily installable. They are featured with solid state heat control sealing system for better quality sealing and low power usage. They have few moving parts with minimal maintenance requirement. If a customer needs special equipment or a tailor-made plant, we are able to take advantage of our machines adaptability and modular design and change it accordingly. These equipment are used to pack solids and come in the following 3 categories: powders, granules and uneven materials.


Tablets Packing Machine

Global Packaging Industries offer Medipack Perfecta-1, a blister packing machine for the pharmaceutical industry. It is suitable for products like tablets, hard/soft gelatine capsules, injectables and any similar product of 12 mm (cavity depth), 110 mm (length) and 25 mm (width). The cavity depth can be extended to 18 mm. Packaging materials are: i) Base film - opaque/transparent or coloured thermoformable and non-toxic PVC, PVC with PVDC coating, PVC with PE/PVDC, etc; ii) Lidding material - aluminium (hard) with heat-sealed lacquer or PVDC coating, child resistance type. Special features: India's first biggest capacity fully microprocessor based rotary vaccum forming machine; pre-programmed synchronisation of all the operational parameters; in-built strip perforation unit for making break lines on strip; single colour online rotary printing machine; fully automatictablet feeding unit with photo-level control and controlled vibrator; crease proof sealing pattern to eliminate capillary formation of foil on sealing and knurling efficiency saves products from hygroscopic effects and ensures convenient passage through leak tests; specially designed ergonomic and aesthetic partially electronic control panel board protects electrical operational components; all the working areas are covered with acrylic guards to meet high safety standards; AC variable drive for less power consumption and maintenance; and, various alarms to indicate system failure ensures safe and productive running of the machine.



Vibratory Feeder Packaging Machine
Aprotech Engineers Pvt Ltd manufactures automatic packaging machines - vibratory feeder that consists of loadcell-based electronic weighing mechanism, weighing pan and vibratory feeding mechanism. The vibratory feeder feeds the material at high speed from hopper to the weighing pan. When 90 to 95 per cent of the material is fed, the flow is automatically changed to dribble flow. Full flow followed by dribble flow ensures high filling accuracy at high speed. Application: sugar, tea, PVC granules, colour chemicals, grains


Packaging Tools and Accessories

Ebrahimjee Essabhai & Sons manufactures a wide range of packaging tools and accessories for box strapping and other applications. This includes sealing pliers and tin seals both for metallic and non-metallic ranges. Also heavy-duty box strapping tools for 1" to 11/2 and packaging products. The company also deals in CR straps, plastic strappings virgin and semi-virgin (plain and printed), air bubble packaging film, plastic thread, BOPP cello tapes, dispensers, price labeling machines, tag guns, marking pens, marking ink, stencil brushes, tin cutting scissors, lead sealing pliers, lead seals, pilfer-proof plastic seal, GI wire, hammers, nail pullers and other hardware items. The company can also provide heat sealing machines, heat sealing plastic straps, corrugated fasteners and other packing materials




Monday, December 10, 2007

Filling Machine




Cream Filling Machine


Cream filling machine - CF 70


Cream filling machine with a positive cut- off of delivery valve to provide drip free fillings. The output and the quantity of fill can be varied in seconds. The company offers machines for lower outputs and semi automatic fillings. Features: No bottle-no fill device Can be linked with other automatic machines like sealing, capping etc


Dry Powder Filling Machine
Dry powder-filling machine, ideal for dry powder and external dry syrup filling. The design is unique and extremely functional. The machine is simple to operate, readily moveable and occupies minimal space. It gives optimum production with minimum weight variation. Salient features: preset revolution control with digital display for quick setting of fill weight; instant brake mechanism for precise fill weight; automatic powder level maintaining system for maintaining constant level of powder to facilitate minimum weight variation; weight variation within 2%; no mechanical settings.


Flexible CNC Filling Machine
Flexible CNC filling machines in which the nozzle gang is mobile and participates in the manipulation of containers, apart from functioning as the final discharge point of the product resulting in high production rates.The fill volumes through each nozzle are monitored and controlled independently. A miniature pinch off valve fitted into each nozzle ensures zero-drip. Filling head integrated with electronic transducers/sensors at each discharge port ensures that pinch-off occurs at zero-filling pressure. Completely interleaved filling and container movement results in extremely high production rates. CNC controls enable programming of operation and system parameters to make the machine completely versatile.

Cup Filling and Sealing Machine
The machine is equipped with Germany and Japan-make electric and pneumatic components. It can also be incorporated with PLC system as per clients’ requirements. The outer surface of this machine is made of stainless steel which accords with the foodstuff sanitation standards. The machine has Alfa Laval or Taiwanese piping fittings and CIP device. The filling device built based on French and Danish technologies results in accurate filling without dripping and spraying, easy maintenance and cleaning. The output of the machine varies from 1,200 to 12,000 cups/hour, depending on the model. Filling capacity is 100-250 ml. This high-speed machine can be custom-built for different sizes of cups.

Lube Oils Filling Machine
SPR Marketing offers a range of filling machines manufactured by S S Machines of New Delhi. The Lubeoil filler is a rotary piston filling machine for filling lubrication oil containers. The filling principle is volumetric, positive displacement of product with piston and cylinder arrangement. The machine fills lubricants and highly toxic and reacting chemicals in containers. The cam is positioned at the bottom, and the piston comes from the downstroke to the upward direction. The positive closing of nozzles is done by gears to give drip free operation. The micro adjustment for individual head is provided in the machine. Salient features: `no bottle no fill' for individual head and hence no spillage; accuracy ۪.5% due to piston dozing principle; centralised volume adjustment system means no down time in volume settings; and, drip trays provided under the conveyor. Areas of use are lubricants and other toxic chemicals.

Capsule filling machine
Karishma Pharma Machine manufactures capsule filling machine (bench top model). All the operations of this machine are manual. This machine equipped with precision-machined components is widely used in research laboratories, academic institution and medium to small-scale manufacturing industries. Automatic capsule loading machine can be used along with this machine to speed up the production activity.

Cone-filling machine
Indo Stainless Fabtech (Pvt) Limited manufactures Softy line with electronic control system ensuring consistent product quality. Both sides of the system are operated independent of each other and the machine is operated on single-phase 230V, 15 amps power supply. Night mode feature is provided to preserve the mix in the hopper. All contact parts are made of AISI316 grade stainless steel with casters for easy movement. The system is incorporated with cone counter. Feather touch operating system with display, CFC-free refrigerants and user-friendly controls are the salient features.

Granule Filling Machine
Automatic Devices offers a granite filling machine. It is a nett weigh filler, in which a predetermined weight of the product is automatically weighed and then deposited into the empty containers/pouches. This machine is suitable for filling granular materials such as seeds, cereals, grains, granulated pesticides, tea, cashewnuts, plastic granules, extruded food-products, and supari. Being a nett weigh filler, it can fill into any type of pouch or rigid container. Several models are available to cover a filling range of 2 g to 5 kg. For most products, a filling speed of 10/15 fills per minute is guaranteed. The duplex models have two machines coupled together and therefore filling speed doubles. The product from the hopper is drawn out by two electric vibratory feeders and is fed into the weigh-pan suspended from a sensitive weigh beam. Both the coarse and dribble feeders feed the product fast until about 80% is filled at which point the coarse feeder stops.

Liquid Filling Machine
Panacea Tools offers a semi-automatic volumetric liquid filling machine, diving nozzle model. The machine operates on volumetric principle and is fitted with two syringes of desired capacities. The motor and gearbox mounted in the cabinet act as the prime mover for the reciprocating movement of the piston through an eccentric block arrangement. It also controls the movement of the diving nozzles. During filling operation, the filling nozzles enter the container till the bottom and start filling the liquid while moving upwards. The filling nozzles are spring loaded type whereby the liquid is spread on the side walls and thus the required volume is filled. Various volumes can be adjusted by either increasing or decreasing the eccentricity. Initially the foot switch can be used in between two successive fills until the speed required is achieved by the operator. The machine requires very less maintenance. It is available with stationary nozzles also. A variable speed pulley fitted on the motor shaft facilitates 3 different speeds. Salient features: specially designed to facilitate filling of foamy liquids like agro chemicals, insecticides, detergents, etc; SS syringes are available in different ranges in 304 and 316 grade materials; the syringes suck back arrangement with needle valve prevents drippage; filling range from 15 ml to 1,000 ml, up to 5 litres can be filled with multiple strokes and alarm arrangement; filling accuracy better than ±0.5%; SS braided pipes are provided on request; and, provided with foot switch for ease of use.